MIL-PRF-87819B
FIGURE 3. Temperature shock.
4.7.11 Humidity (see 3.5.10). The headset-microphone shall be tested in accordance with method 103
of MIL-STD-202, test condition B. Upon completion of the test, the acoustic quality test as specified in
4.7.12 Twist and pull test. The cable assembly pull test shall consist of the twist test (4.7.12.1)
followed by the pull test (4.7.12.2) performed three times. Upon completion of the tests specified, the
cable assembly shall meet the requirements of 3.5.11.
4.7.12.1 Twist test. The twist test shall be applicable to all ends of the cable assembly that are
terminated with a connector only. Each connector shall be secured in a holding device in such a way that
it can not rotate. The twist shall be applied about the axis of the cable to cause a point on the cable 3
inches from the connector to twist 180 degrees from the starting position and held there for 30 seconds.
The cable shall then be twisted in the opposite direction such that the point on the cable has twisted 180
degrees past the original staring position, and be held there for 30 seconds.
4.7.12.1.1 Twist test (short cable). The twist (short cable) shall be applicable to the short cable
termination into the headset on one end and terminating with a connector on the other end. The
connector shall be secured in a holding device in such a manner that it can not rotate. The twist shall be
applied about the axis of the cable to cause a point on the cable to twist 90 degrees from the starting
point and held for 30 seconds. The cable shall be twisted in the opposite direction such that the point on
the cable has twisted 90 degrees past the original starting position, and be held there for 30 seconds.
4.7.12.2 Pull test. The pull test shall be applied to all connectors and the physical locations where the
cables are attached. The component of the cable assembly to be tested shall be secured in a stationary
holding device and the cable gripped 6 inches to 12 inches from the component of the cable assembly
under test. The grips shall not slip or damage the cable during the test. The static force shall be applied
for 30 seconds with a pull force of 20 pounds. Connectors that are potted or molded with bonded bend
reliefs or bonded strain reliefs shall have a pull force of 30 pounds applied.
4.7.13 Headband pressure (see 3.5.12). The headset pressure shall be tested by use of an apparatus
equivalent to the pressure-measuring device specified on figure 4. As specified on figure 2, the "A"
dimension of the headset shall be adjusted to 6.10 inches (155 mm), and the "B" dimension adjusted to
represent an approximate midpoint of the headband extension range. The pressure shall then be
measured from the strain gauge.
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