MIL-PRF-87819B
3.4.6 Rigid materials. The materials used shall be of sufficient durability and hardness to provide the
required strength and rigidity with maximum strength to weight ratio. Any metals shall be of a corrosion
resistant type.
3.4.7 Earcup shells. The earcup shall conform to the overall dimensional envelope on figure 1, in order
to avoid obstructions to the emergency oxygen mask harness. The earcup shell material shall resist
breakages at the yoke attachment, at the seams (if any), and at points where cable and volume control
holes have been drilled, when tested in accordance with 4.7.6. Treatments used to process the device
shall not cause skin irritation.
3.4.8 Earcup fillers. If the earcup is supplied with a filler material, it shall be flame retardant, and meet
the environmental requirements (see 3.5.5, 3.5.6, 3.5.8, 3.5.9, 3.5.10, and 3.5.15) of this specification. It
shall not obstruct the auditory path of the transducer, and shall only be permanently attached to the
earphone element if the manufacturer demonstrates that such attachment increases the signal-to-noise
ratio of the headset. Fillers shall allow clearance of at least 0.750 inch, from the uncompressed face of
the earcushion, unless otherwise specified (see 3.1).
3.4.8.1 Earcup shell cushion (earcushion). The earcup shall be supplied with a cushion, meeting the
human interface dimensional requirements of Air Force drawing 9312801. It shall be replaceable without
causing damage to the earcup. As specified in ASTM D3574, the cushion shall have a filler material that
meets the noise-attenuation requirements of this specification and has a density that supports the comfort
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requirements of the headset's intended use, not less than 5.7 lbs/ft . The fillers and cushion surface
material shall be flame-retardant and shall not crack, tear, or otherwise degrade under the environmental
conditions of this specification (see 3.5.5, 3.5.6, 3.5.8, 3.5.9, 3.5.10, 3.5.15). The color shall be black.
The fillers shall not leak, in the event of puncture to the cushion surface.
3.4.8.2 Microphone protective shell cushion. The microphone protective shell cushion shall be as
specified, when required (see 3.1).
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